PROFESSIONAL TRAINING

Process Failure Mode Effect Analysis (PFMEA)

Develop practical PFMEA skills to identify process risks, evaluate potential failures and prioritise preventive improvement actions.

DURATION

2 Days / 14 Hours

TRAINING MODE

Physical

DELIVERY

Public Training

ERC

PROFESSIONAL TRAINING Practical. Relevant. Professional.

Training Programme

PROGRAMME SNAPSHOT

Everything You Need to Know

A clear overview of the programme format, learning level and delivery options.

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DURATION

2 Days / 14 Hours

02

TRAINING MODE

Physical

03

DELIVERY

Public Training

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PROGRAMME NUMBER

10001358129

05 Understand the Programme

This programme develops practical knowledge and skills in Process Failure Mode and Effects Analysis (PFMEA), a structured risk assessment methodology used to identify potential process failures, evaluate their effects and implement preventive measures. It covers process mapping, failure mode identification, risk assessment, root cause analysis and the development of effective process controls to improve product quality, operational reliability and manufacturing performance.

Participants learn how to systematically analyse manufacturing processes, evaluate failure risks, prioritise improvement actions and develop effective PFMEA documentation. Through practical exercises, real-world case studies and group discussions, the training equips participants with the skills to minimise process failures, reduce defects and strengthen continuous improvement initiatives within their organisations.

PRACTICAL LEARNING

Programme content is designed to connect professional knowledge with practical workplace application.

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WHO SHOULD ATTEND

Designed for Relevant Professionals

Quality Assurance & Quality Control Personnel
Manufacturing & Production Engineers
Process Engineers & Technical Professionals
Production & Operations Supervisors
Maintenance & Reliability Personnel

Participant suitability may vary depending on the programme objectives and organisational requirements.

LEARNING OUTCOMES

What You Will Be Able to Do

Develop practical knowledge and auditing capability that can be applied confidently within the workplace.

Explain the fundamental principles, purpose and benefits of Process Failure Mode and Effects Analysis (PFMEA).
Identify potential process failure modes, their causes and effects on product quality, safety and operational performance.
Develop process flow diagrams and apply structured PFMEA analysis techniques.
Evaluate process risks using severity, occurrence and detection criteria, and apply appropriate risk prioritisation methods.
Identify existing prevention and detection controls to reduce the likelihood and impact of process failures.
Develop corrective and preventive action plans to address high-priority process risks.

TRAINING EXPERIENCE

A Practical Learning Experience

Learning is structured around practical participation, professional discussion and workplace-focused activities to strengthen understanding and application.

ERC

TRAINING APPROACH Learn. Apply. Improve.

LEARNING METHOD PFMEA Fundamentals & Risk Assessment Presentation

LEARNING METHOD Process Flow Mapping & Failure Mode Identification Exercises

LEARNING METHOD Severity, Occurrence & Detection Evaluation Practice

LEARNING METHOD Risk Prioritisation & Control Assessment Workshop

LEARNING METHOD PFMEA Worksheet Preparation & Documentation Exercises

LEARNING METHOD Manufacturing Process Failure Case Studies

NEXT STEP

Ready to Put This Learning Into Practice?

Discuss this training programme with ERC or register your interest to take the next step in your professional development.

Available for individual participants, organisational teams and in-house training arrangements.

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Process Failure Mode Effect Analysis (PFMEA)

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